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Whitepapers

Silicone's Hydrophilic Properties

NuSil recently completed a characterization of some preliminary materials and found promising results regarding hydrophilic properties.

Silicone polymers are made up of repeating siloxane units (R2SiO). This polymeric structure allows polysiloxanes to be modified to suit a variety of applications. The R-substituent groups control the polymer’s chemical and physical properties.

Contact Angle (CA) is the measure of the angle between the substrate surface and the line tangent from the droplet to the touch of the surface. The time-dependent CA for absorbent materials continuously changes as a function of time, as the water wets out and/or penetrates into the surface.

The methods used in this characterization comprised curing each silicone gel onto a glass slide. Then, a 6µL drop of water was dispensed onto the gel surface and the angle was measured using a Ramé-hart Model 200 goniometer at the gel/air interface at regular time intervals for 180 seconds. Each test was performed in triplicate, and the average CA for each time point was then plotted and compared for each gel.

Results

  • Angle > 90 degrees at initial point of contact reveals the hydrophobic element of the polymer matrix.
  • Dramatic increase in CA exposes the hydrophilic element of PEO-modified polymer.
  • Final CA is well within the hydrophilic range (angle < 90 degrees).

The conclusion of the preliminary testing demonstrates the dynamic CA yields data that clearly distinguishes between silicone types, as well as the fact that PEO has complex surface effects with water.

Full information can be found here.

We are beginning Phase 2, which focuses on varying the hydrophilic constituents and characterizing those materials.

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Silicone Materials Series

Troubleshooting Silicone Materials Series:
Silicone Inhibition

Silicones are formulated to cure with a number of catalysts. Each catalyst requires a certain set of conditions to cure, and these conditions are typically included on the product profile or data sheet. Silicones can contain chemical entities, known as cure inhibitors, which are added by the manufacturer to adjust pot life (working time) and curing time. Again, the cure conditions provided by the manufacturer account for these inhibitors as a way to achieve complete cure. 

Material preparation, device components and/or assembly processes can, at times, compromise the cure of silicones. These “poisoning” effects can range from a slight surface tack to a complete cure failure. Some inhibition can be overcome, while other types permanently arrest cure. Tin-catalyzed acetoxy cure adhesives are inhibited by isopropyl alcohol (a cleaning solvent often used in medical device manufacturing). Once the alcohol is removed, the cure proceeds.

The platinum catalyst used in addition-cured silicones is susceptible to poisoning. Although there are many substances that can cause cure poisoning, the following list includes many of the most common poisons:

Sulfur-containing materials
Rubber
Latex
Neoprene
Buna N
Natural rubber
Polysulfides
Sulfur compounds
Organotin containing materials
Condensation-cured silicones
Acetoxy-cured silicones
Oxime-cured silicones
Plasticizers
Other
Plasticized polyvinyl chloride
Plastisols
Adhesive tapes
Some amino groups

Curing a small amount of silicone in contact with a questionable material can be an effective way to evaluate potential poisoning effects.

The next troubleshooting article will focus on some process diagnostics that can be useful in determining the source of the inhibition.

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New Products & Developments

RTV Gel Expands NuSil’s Line of Healthcare Silicone Materials

NuSil recently launched an extension to its line of healthcare gels. MED-6381 is ideal for use in healthcare applications that require an unfilled, room-temperature vulcanizing (RTV) material. 

The low cure temperature of this material makes it ideal for incorporating heat-sensitive additives such as pharmaceutical compounds, biocides, excipients and other functional fillers. The MED-6381 firm RTV gel cures without heat and is filler-free. In addition, this pourable, three-component gel can be molded or used as a soft, conformal coating.

NuSil’s MED-6381 is available in one-pint packaging. For more information, visit www.nusil.com or call 805-684-8780.

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